High Quality Durable Fully Automatic SMT Jet Dispenser for Production Line
Application Areas
- SMT & PCB: FPC soft board dispenser, Underfill, Component package
- Module: VCM, CCM, Vibrating motor, MEMS, BOT-RUBBER
- Semiconductor Packaging: Chip level bottom fill, Dome Coating, Glob top
- Automobile Electronic: RTV Component reinforcement, ECU thermal conductive adhesive, Bearing grease point gluing
Key Features and Advantages
High Precision Movement: X-Y-Z axis with exceptional accuracy
Advanced Vision System: Mask matching, wavelet transform, contour recognition, shape capture
Multiple Dispensing Patterns: Dot, line, circle (arc-shaped), ellipse, screw filling, rectangle filling
Stable Platform: High-speed movement platform with C++ control software
Communication Capability: Connects with customer SFL system for selective dispensing
Customizable Functions
Tailored solutions to meet specific industry manufacturing requirements:
Assembly Options: One valve one track, one valve double track, double valves one track, double valves double track, double track synchronism, double track asynchronism
Heating Systems: Preheat PCB board front and back, workspace heating, three-stage heating platform
Weight Monitoring: Intelligent glue weight control and monitoring
Tilting Mechanisms: Bidirectional tilting device, four-component tilting device
Additional Features: Barcode Scanner, UV Precure, SFL communication system
Structural Design
LongMen Activity Support Structures: Welded with high temperature annealing treatment to prevent deformation, featuring high precision machined mounting surfaces.
Integral Stretch Form Beam: Formed through integral stretch process with CNC machined mounting surfaces for high rigidity, stability, and consistency. Features worm-type supporting base with dovetail groove design for high applicability and convenience.
Modular Design Advantages
- Easy to assemble and maintain
- Convenient expansion functionality
- Standardized modular fittings
Function Modules
Equipment Interfaces
Standard Configuration - Single Track Device
Track one is fastening track (unadjustable); Track two is activity track with electric width adjustment (range: 60mm~475mm).
Vision System & Measurement
Standard Vision System: 300,000 pixels industrial camera supporting electronic component recognition, automation MARK position fixing, contour capture for programming. Supports catch on fly for improved recognition speed.
OPDX Lighting: Three colors light for reliable identification in different environments.
Assembly Options: Laser Altimetry for precise height measurement.
Conveyor Belt Options
Standard: Flat belts
Assembly Options: Round belts (suitable for lightweight, thin products)
Easy conversion without extra spare parts required.
Assembly Options - Double Track Device
Advanced four-track system with electric width adjustment (range: 60mm~405mm). Features segment clamp planten for multiple product specifications. Stopper and clamp planten move with activity tracks for easy product changeover.
Heating and Weight Monitoring Options
- Waiting heating, worker heating, and output board heating
- Three-zone fired furnace option with modular heating zones (50mm, 70mm, 90mm widths)
- Independent temperature control for each module (±5℃ accuracy)
- Worm-type supporting base with dovetail groove design for flexible positioning
- Precision weight device (0.1mg or 0.01mg options) with software-controlled glue amount
- Closed-loop control system eliminates manual adjustment
Barcode Scanner and Precure Options
Barcode scanner with ±15° angle adjustment. Precure device with standard 10mm width, 80mm length light source (adjustable length). Compatible with vision system, laser altimetry, and other options.
Tilting Mechanism Options
Bidirectional Tilting Device
Stepping motor with Harmonic Drive for precise valve rotation. Solves traditional dispensing valve rotation rigidity and accuracy problems. Rotation angle: ±35°.
Four-Component Tilting Device
Advanced four-way tilting with stepping motor and Harmonic Drive. A rotation: 0°~90°, B rotation: 0°~45°. Enhanced precision for complex dispensing applications.
Dual Valve Operations
Double Valve Synchronism
- Minimum distance between valves: 45mm, maximum: 105mm
- Z-axis micrometer head: manual height correction ±4mm
- Y-axis: electric position correction ±6mm
- X-axis: electric width correction 30mm, manual width correction 30mm
- Completes two products simultaneously for increased productivity
- Solves precision issues of traditional double valve operations
Double Valve Asynchronism
Ideal for products requiring two different glues. Main valve applies glue A, secondary valve applies glue B in sequence.
Material Handling Systems
Double lifting, pallet conveyor, and collecting plate equipment for complete production line integration.
